Tube cleaning explains the activity of, or a device for cleaning and maintenance of fouled tubes. The need for cleaning arises when the medium that is transported through the tubes may cause deposits and even obstructions. Another trouble source may be corrosion due to deposits which may also cause tube failure. The recurrent problem of micro-fouling and scaling in heat exchangers and condenser tubes reduces plant output, performance, and service life. Automatic tube cleaning systems (ATCS) work 24/7 to eliminate the build-up of any deposits, reducing the frequency of costly maintenance shutdowns while optimizing equipment function.
Key Drivers of the Automatic Tube Cleaning System Market
A major factor boosting the automatic tube cleaning system market is the improvement of operational efficiency in HVAC systems. This is achieved by controlling the temperature of the room by cooling and heating. HVAC systems also helps in controlling the humidity levels in the surroundings by having control over the distribution and movement of air in the interiors of the room. Enhanced operational performance of tube cleaners offer better growth prospects in the automatic tube cleaning system market.
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Improved heat exchanger cleaning creating opportunities in the automatic tube cleaning system market
Companies are developing a simple system in which recycled cleansing balls are flushed through the cooling system through a natural water flow, ensuring that unwanted deposits and residue are cleaned before fouling occurs. With the installation of ATCS, the internal surface of cooling tubes are guaranteed to remain clean, resulting in improved heat transfer and reduced energy consumption. The ATCS is fully automatic and works continuously while the heat exchanger is operational, eliminating the need for inconvenient shutdowns or costly maintenance. This process results in energy savings of up to 30%, removal of costly downtime, extension of capital equipment life-cycle, and optimization of heat transfer performance. These factors create new opportunities in the market.
Limitations in design may act as restraints for the automatic tube cleaning system market
Few automatic tube cleaning systems have design faults/limitations. Sometimes, the heated water leaving the condenser mixes with water re-entering the cold water system, thereby reducing the efficiency of the chiller. Also, additional energy is needed for heat transfer. After the cleaning process, balls are collected in a ball trap, which includes a strainer or screen, allowing water to flow continuously but preventing the balls from escaping downstream. However, these designs are sometimes prone to mechanical failure, leading to ball loss and decreased condenser efficiency. Such factors may restrain the market from expanding at a higher pace.
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Asia Pacific the dominant market
China, India, Japan, and other Asian countries have the largest market count for automatic tube cleaning systems. Increased application of automatic tube cleaning in industries such as oil & gas, and hospitals, is creating huge demand for the product in Asian countries and new opportunities are paving the way to drive demand in the market.
Key Players Operating in the Global Market
Companies are working on product innovation and development to increase their customer base. Furthermore, key companies are adopting the merger and acquisition strategy to improve their market revenue at the global level. Some of the major companies identified in the automatic tube cleaning system market are:
- Ball Tech